{"id":400,"date":"2014-08-02T09:13:11","date_gmt":"2014-08-02T09:13:11","guid":{"rendered":"http:\/\/testlugotek.96.lt\/eosverona\/?page_id=400"},"modified":"2022-09-25T07:04:37","modified_gmt":"2022-09-25T07:04:37","slug":"flat-dies","status":"publish","type":"page","link":"https:\/\/www.eosverona.com\/uk\/what\/spare-parts\/flat-dies","title":{"rendered":"THE FLAT DIES"},"content":{"rendered":"<p><\/p>\n<table style=\"color: #ff0000; height: 209px;\" width=\"714\" cellspacing=\"0\" cellpadding=\"0\" border=\"0\">\n<tbody>\n<tr>\n<td style=\"color: #ffff00; text-align: justify;\" width=\"76%\"><span style=\"color: #333333;\">No many pellet mill producers still are using the flat die system, a derivation of the ancient cold-squeezing system for the olives used for the oil extraction, considerated a variation of the old cereals mill having stone rollers too. To be considered well built, all flat dies must have the holes location executed upon the circle evolvent principle, such as the profiles of the gears (please see side photo). For that reason it is undispensible the use of very special and automatic drilling units, so the manufacturers of those special spares are very rare. <\/span><span style=\"color: #333333;\">EOS has considerable experience about the flat dies. We got a huge archive of quoted drawings of the main types and models of flat pellet mills, since we commercialize all main spares and wearing parts for such kind of machines, naturally also included the roll shells.<\/span><\/td>\n<td width=\"24%\">\n<div align=\"center\"><a href=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/07\/trafila-piana1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-376\" src=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/07\/trafila-piana1-300x230.jpg\" alt=\"trafila piana\" width=\"300\" height=\"230\" srcset=\"https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/07\/trafila-piana1-300x230.jpg 300w, https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/07\/trafila-piana1.jpg 579w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h4 class=\"testonero\" style=\"color: #008000;\" align=\"center\"><strong>MAIN TECHNICAL TERMINOLOGY ABOUT FLAT DIES<br><\/strong><\/h4>\n<table style=\"color: #ff0000; height: 269px;\" width=\"868\" cellspacing=\"0\" cellpadding=\"0\" border=\"0\">\n<tbody>\n<tr>\n<td width=\"212\"><span class=\"sot\">&nbsp;<a href=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Dettaglio-foro-con-controforo-conico-Kahl-ing.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-680\" src=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Dettaglio-foro-con-controforo-conico-Kahl-ing-279x300.jpg\" alt=\"Flat dies hole details\" width=\"240\" height=\"258\" srcset=\"https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Dettaglio-foro-con-controforo-conico-Kahl-ing-279x300.jpg 279w, https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Dettaglio-foro-con-controforo-conico-Kahl-ing.jpg 453w\" sizes=\"(max-width: 240px) 100vw, 240px\" \/><\/a><\/span><\/td>\n<td width=\"651\">\n<p class=\"sot\" align=\"justify\"><strong>F = HOLE DIAMETER.<\/strong> The dimension of the cylindric hole corresponds to the diameter of the pellet produced by the die.<\/p>\n<p class=\"sot\" align=\"justify\"><span style=\"color: #000080;\"><strong>T = DIE THICKNESS<\/strong>.<\/span> <span style=\"color: #000080;\">Variable upon type of the press and especially upon the kind of product to be pellettized, usually it is not shorter than 50 mm. On the spares called passing hole dies (side to side) or dies without any kind of counterbore, it corresponds to the value of the die compression too.<br><\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"color: #993300;\"><strong>D = COUNTERBORE DEPTH<\/strong> (or free pellets descharging zone). It is considered the difference between the die total thickness and its net compression. It must be always indicated while the die should be built with counterbore, usually taper with fix conicity value 1\/20 or &#8211; just sometimes only &#8211; with cylindrical counterbore type.<\/span><\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p style=\"text-align: justify;\"><span style=\"color: #800080;\"><strong>C = NET DIE COMPRESSION<\/strong>.<\/span> <span style=\"color: #800080;\">Strictly bond to the hole diameter, net compression is variable upon type of product to be pellettized too. Die compression also includes the entrance cone depth and corresponds to the cylindric portion of the hole, where the product is pressed and where the pellet is formed. On the dies called passing hole dies (side to side) or dies without any kind of counterbore, it corresponds to the value of the total thickness too.<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"color: #008000;\"><strong>G = COUNTERBORE BASE DIAMETER. <\/strong>Irrelevant to the productive scope, it is indicated just for the correct dimension during the die planning step. Just in case of cylindric counterbore dies, that today result rarely adopted because considered an old concept and not used anymore, counterbore base diameter corresponds to the same counterbore dimension.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>P = <strong>ENTRANCE CONE DEPTH<\/strong><\/strong>.<\/span> With the exception of very rare cases, the entrance cone always is 1,5-2,0 mm. deep and the funnel inclination is 60\u00b0.<\/p>\n<p class=\"sot\" style=\"color: #000000;\" align=\"justify\"><span style=\"color: #000000;\">&nbsp;<\/span><\/p>\n<h4 style=\"text-align: center;\"><span style=\"color: #0000ff;\"><strong>MAIN CHARACTERISTICS OF THE ROLL SHELLS<\/strong><\/span><\/h4>\n<p style=\"text-align: justify;\"><span style=\"color: #0000ff;\">By the words &#8220;<span style=\"color: #ff0000;\">roll shell<\/span>&#8221; is intended the outside cylindric surface of pressing roller, the spare part mainly subjected to the wearing. Shape and dimensions of the roll shells are variable, upon type and model of the pellet mill. Anyhow EOS got all quoted drawings necessary to fullfill the production of the roll shells for all main pellet mills present on the market worldwide. <\/span><\/p>\n<p style=\"text-align: center;\"><span style=\"color: #0000ff;\">Concerning the outside surface of the shells, that is available on 5 different versions:<\/span><\/p>\n<table style=\"color: #ff0000;\" width=\"880\" cellspacing=\"0\" cellpadding=\"0\" border=\"0\">\n<tbody>\n<tr>\n<td width=\"178\" height=\"21\" bgcolor=\"#D4C0DC\">\n<div style=\"text-align: center;\" align=\"center\">\n<pre class=\"testoblu\" style=\"font-weight: bold; color: #0000ff;\"><span class=\"testoblu1\">TOTALLY\nFLUTED<\/span><\/pre>\n<p><a href=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-dentato-totale.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-798 aligncenter\" src=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-dentato-totale-300x238.jpg\" alt=\"Rullo dentato totale\" width=\"178\" height=\"132\"><\/a><\/p>\n<\/div>\n<\/td>\n<td width=\"178\" bgcolor=\"#D4C0DC\">\n<div align=\"center\">\n<pre class=\"testoblu\" style=\"font-weight: bold; color: #0000ff;\"><span class=\"testoblu1\" style=\"color: #000000;\">PARTIALLY\nFLUTED<\/span><\/pre>\n<p><a href=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-dentato-parziale.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-799 aligncenter\" src=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-dentato-parziale-300x246.jpg\" alt=\"Rullo dentato parziale\" width=\"170\" height=\"136\"><\/a><\/p>\n<\/div>\n<\/td>\n<td width=\"178\" bgcolor=\"#D4C0DC\">\n<div align=\"center\">\n<pre class=\"z\" style=\"color: #cc66ff;\"><span class=\"z1\"><span class=\"testonero\" style=\"color: #008000;\">MIXED\n<\/span><span class=\"testonero\" style=\"color: #008000;\">D + F<\/span><\/span><\/pre>\n<p class=\"z\"><a href=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-misto-D-F.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-800 aligncenter\" src=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-misto-D-F-300x244.jpg\" alt=\"Rullo misto D+F\" width=\"173\" height=\"141\" srcset=\"https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-misto-D-F-300x244.jpg 300w, https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-misto-D-F.jpg 412w\" sizes=\"(max-width: 173px) 100vw, 173px\" \/><\/a><\/p>\n<\/div>\n<\/td>\n<td width=\"178\" bgcolor=\"#D4C0DC\">\n<div align=\"center\">\n<pre><span style=\"color: #000000;\">CILINDRICALLY\nDRILLED<\/span><\/pre>\n<p><a href=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-forato-cilindrico.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-801\" src=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-forato-cilindrico-300x209.jpg\" alt=\"\" width=\"201\" height=\"140\" srcset=\"https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-forato-cilindrico-300x209.jpg 300w, https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-forato-cilindrico-1024x714.jpg 1024w, https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-forato-cilindrico.jpg 1174w\" sizes=\"(max-width: 201px) 100vw, 201px\" \/><\/a><\/p>\n<\/div>\n<\/td>\n<td style=\"text-align: center;\" width=\"178\" bgcolor=\"#D5C0DF\">\n<pre><span style=\"color: #ff0000;\">DIMPLED\nTYPE\n<\/span><\/pre>\n<p><a href=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-forato-svasato.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-802\" src=\"http:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-forato-svasato-300x228.jpg\" alt=\"Rullo forato svasato\" width=\"184\" height=\"140\" srcset=\"https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-forato-svasato-300x228.jpg 300w, https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2014\/08\/Rullo-forato-svasato.jpg 398w\" sizes=\"(max-width: 184px) 100vw, 184px\" \/><\/a><\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><\/p>\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"194\" src=\"https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2022\/09\/NUOVO-marchio-lungo-con-testi-1024x194.jpg\" alt=\"\" class=\"wp-image-1089\" srcset=\"https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2022\/09\/NUOVO-marchio-lungo-con-testi-1024x194.jpg 1024w, https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2022\/09\/NUOVO-marchio-lungo-con-testi-300x57.jpg 300w, https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2022\/09\/NUOVO-marchio-lungo-con-testi-768x146.jpg 768w, https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2022\/09\/NUOVO-marchio-lungo-con-testi-1536x291.jpg 1536w, https:\/\/www.eosverona.com\/uk\/wp-content\/uploads\/2022\/09\/NUOVO-marchio-lungo-con-testi-2048x389.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n","protected":false},"excerpt":{"rendered":"<p>No many pellet mill producers still are using the flat die system, a derivation of the ancient cold-squeezing system for the olives used for the oil extraction, considerated a variation of the old cereals mill having stone rollers too. To &hellip; <a href=\"https:\/\/www.eosverona.com\/uk\/what\/spare-parts\/flat-dies\">Continua<\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"parent":143,"menu_order":0,"comment_status":"open","ping_status":"open","template":"","meta":{"footnotes":""},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\r\n<title>THE FLAT DIES - EOS<\/title>\r\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\r\n<link rel=\"canonical\" href=\"https:\/\/www.eosverona.com\/uk\/what\/spare-parts\/flat-dies\" \/>\r\n<meta property=\"og:locale\" content=\"it_IT\" \/>\r\n<meta property=\"og:type\" content=\"article\" \/>\r\n<meta property=\"og:title\" content=\"THE FLAT DIES - EOS\" \/>\r\n<meta property=\"og:description\" content=\"No many pellet mill producers still are using the flat die system, a derivation of the ancient cold-squeezing system for the olives used for the oil extraction, considerated a variation of the old cereals mill having stone rollers too. 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